Products and Services
Best Practices for Implementing On-Line Packaging Systems
Businesses with high-volume production or distribution schedules are reaping the benefits of increased speed, flexibility, cost and labor savings by installing on-line packaging systems as part of their pick and pack or manufacturing process. Instead of being packed at individual work cells, orders are placed directly into a carton which is then fed to a centralized on-line packaging system. This on-line system creates Just-in-Time protective packaging, such as inflatable cushions, foam-filled bags or Bubble Wrap cushioning, that is placed within the carton before shipping.
High-volume shippers are able to fulfill orders faster and prevent packaging delays with on-line systems. In some situations, they eliminate the need for numerous packaging work stations that can be costly, time-consuming, and inefficient.
When to Go "On-Line"
Generally, companies that ship more than 500 packages a day are good candidates for an on-line packaging approach. But determining when and how to switch to an on-line system also means thoroughly analyzing your packaging process and identifying opportunities for improvement.
Indicators that your current system may need an overhaul can include:
- A Shortage of space for warehousing packaging materials.
- Too much space required for the actual packaging operation.
- Over-use of packaging materials for void fill.
- A vast selection of carton sizes and packaging materials.
- Unnecessary shipping delays caused by excessive time spent on clean-up, labor, managing inventory or a labor-intensive packaging process.
- Large quantities of packaging inventory.
- A high ratio of packers to pickers in an attempt to keep up with challenging production levels.
If one or more of the above signs is present, it's time to start looking into an on-line packaging system.
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